Chocolate Co-Manufacturing & Private Label
Welcome to Cocoa Pack, where the future of chocolate manufacturing is being shaped today.
As an innovative co-manufacturer, co-packer and private label partner, we produce many different chocolate products in many different sizes and shapes, including chocolate couverture, chocolate bars, filled bars, bon bons, truffle bars, bark, squares, drinking chocolate and bagged products. We work with small, medium and large businesses. Our commitment to excellence is matched by our dedication to automation, which enables us to deliver products of unparalleled quality and consistency.
-Eric Vaughan, Dario & Giancarlo Barone, Co-founders
Innovative Automation: At the heart of Cocoa Pack's operations is our cutting-edge automated production technology. This technology allows us to streamline the manufacturing process, from the initial blending of raw materials to the final packaging of the finished products. Automation ensures precision in every batch, with consistent quality that sets our brand partners apart in the competitive marketplace.
Tailored to Your Needs: Cocoa Pack excels in customization. Our automated systems are designed for flexibility, allowing us to adjust recipes, formats, and packaging according to our partners' specific requirements. Whether you're looking for unique flavor profiles, specific dietary needs, custom molds, or innovative packaging solutions, we're equipped to bring your vision to life in many different sizes and shapes. We also make chocolate with supplement and functional ingredients: you supply the ingredients, we work them into the chocolate at a set amount per piece, and we can prepare the facts panel for your label.
Quality and Compliance: Our commitment to quality is uncompromising. Cocoa Pack's automated processes are monitored with the highest standards of quality assurance and compliance, ensuring every product not only meets but exceeds industry standards. We are an FDA-registered facility with a full-time food safety specialist, organic certification through Oregon Tilth, kosher certification through EarthKosher and Fair Trade USA certification. We are dedicated to producing chocolate that is safe, delicious, and consistently remarkable.
How It Works: Tell us about your product: a recipe or starting formula, the size and shape you have in mind, and your packaging. We sign a mutual NDA and send a quote, make samples for your approval, and run a trial production before moving to regular runs scheduled from your purchase orders.
Sustainability and Ethical Sourcing: Automation also plays a key role in our sustainability efforts, reducing waste and optimizing energy usage. We are committed to ethical sourcing, choosing suppliers who share our values of fair labor practices and environmental stewardship. Our goal is to contribute positively to the global community, one chocolate product at a time.
Partnership and Support: At Cocoa Pack, we view our clients as partners. Our team offers end-to-end support, from the development phase to market launch, ensuring a seamless process that brings your chocolate products to consumers efficiently and effectively. We provide market insights, regulatory guidance, and innovative strategies to help our partners thrive.
Trial Runs and Minimums: You can start with a trial run before you commit to full production. A trial run starts at 200 kg per product, and regular production starts at 500 kg per product.
Packaging: Your products are wrapped and packed on our line and leave ready to ship. We can supply wrapper film and master cases or run packaging you provide, and we'll give your designer the dielines.
Fulfillment: Cocoa Pack also offers fulfillment. Once your chocolate is made, we palletize and ship it. For direct-to-consumer brands, we store your products and pick, pack and ship your orders from the same building where they were made.
Choose Cocoa Pack: Partnering with Cocoa Pack means choosing a co-manufacturer that is at the forefront of automation in the chocolate industry. Our expertise, innovative technology, and commitment to quality and sustainability make us the ideal choice for brands looking to make a lasting impact in the market.
Discover how Cocoa Pack can transform your chocolate product line through automation, expertise, and a shared passion for excellence. Let’s create something extraordinary together.
Our Product Specialties
Chocolate Couverture
We produce a versatile range of high-quality chocolate couverture, perfect for artisans and manufacturers looking for exceptional taste and texture.
Chocolate Bars
From classic to custom creations, our chocolate bars offer endless possibilities in flavor and design: solid bars, bars with inclusions and filled bars, in many different sizes and shapes.
Bon Bons & Truffle Bars
Our delicate bon bons and indulgent truffle bars are made with meticulous attention to detail, ensuring each piece is a work of art. We also make squares, minis and bite-size pieces.
Drinking Chocolate
We offer rich, flavorful drinking chocolate, crafted for those who appreciate the finer aspects of a classic chocolate experience. We also make bark and other chocolate products packed in stand-up pouches.
Packaging Solutions
Automated Flow Wrap
Our state-of-the-art automated flow wrap service efficiently packages your chocolate products, ensuring a polished presentation and optimal freshness. This solution is perfect for high-volume production runs, offering speed and consistency. Our advanced machinery can handle a wide range of product sizes and shapes, from single bars to multi-packs, allowing for flexibility in your packaging design.
Automated Z-Fold Wrapping
Our automated z-fold line gives your chocolate bars a classic, premium look: an inner foil wrap and a printed outer wrapper, folded neatly around each bar. The same line packs the wrapped bars into display boxes and master cases, so your product leaves ready for the shelf. We provide the dielines for your designer, and our creative team can design the wrapper and display box for you.
Automated Bag Fill & Sealing
Streamline your packaging process with our automated bag fill and sealing service, which accurately dispenses your chocolate products into bags and seals them for a professional, tamper-evident finish. This service is ideal for products such as, drinking chocolate, powdered mixes, chocolate chips, candies, cereals, granola, or small individually wrapped pieces.